Production Downtime and Output Monitoring

Production Downtime and Output Monitoring

UFOSOFT’s automated monitoring system revolutionizes the way businesses track production and machine performance. By collecting real-time data from connected machinery, our solution allows companies to visualize and analyze downtime, efficiency, and output in one centralized platform. The system’s seamless integration with existing industrial machines helps organizations quickly react to operational disruptions, improve overall performance, and reduce costs.

Challenge: Manufacturers faced issues in tracking machine downtimes and production outputs due to manual reporting methods, leading to delays in identifying problems and inefficiencies in machine utilization.

Solution: UFOSOFT implemented a module that integrates with machine logic controllers, enabling automatic data collection. This data is visualized in a web-based application that provides real-time reports on downtimes, notifications for machine stoppages, and calculation of machine efficiency metrics.

Results: The automation of downtime monitoring has significantly reduced reaction times to machine stoppages, enhanced overall equipment effectiveness (OEE), and improved preventive maintenance scheduling. The system’s detailed reporting and plan fulfillment visualization have streamlined operational planning and resource allocation.